Manufacturing orchestration for real-time execution at scale

Pelico is the execution coordination layer for complex production networks. It connects operational reality across plants and systems, then orchestrates recovery actions in real time so execution stays aligned when plans break.

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When operational reality hits, execution breaks

In multi-level BOM, multi-plant environments, execution doesn’t fail because teams lack plans. It fails because teams respond to the same disruption at different times, from different systems.

When a part slips, a quality hold appears, or capacity shifts, the impact propagates across orders, schedules, and commitments. Without a shared operational reality, alignment lags and recovery becomes reactive.

Pelico exists to replace fragmented response with coordinated execution across the enterprise.

Manufacturing orchestration across every level of execution

Pelico is a single platform designed to support execution at every level of the organization — from operational reality on the shop floor, to coordinated action across teams, to real-time insight for leadership.

Executives get a live, operational view of what is happening across plants, and why. Instead of static, retrospective dashboards, Pelico connects current shop-floor conditions directly to outcomes like output, backlog, cost, and customer commitments. Leaders can see which issues matter most, what actions are underway, and where intervention will have the greatest impact.

Insights flow both ways: enterprise priorities are translated into prioritized action for teams, while live operational signals roll up automatically. The result is alignment from the factory floor to the boardroom, with control and accountability at every level.

This layer ensures strategy and execution stay continuously aligned.

Layered visualization diagram illustrating components of dynamic executive insights, including specialized agents, collaboration room, simulation plans, operational views, recommended action, agentic orchestration, enrichment algorithms, foundation algorithms, data quality analyzer, transformation, and your data.

Domain-specific AI agents orchestrate execution by continuously monitoring for disruptions, determining upstream and downstream impact, and surfacing the best recovery options based on real operational constraints. These agents don’t just highlight issues, they help teams decide and act together in real time, across supply, production, quality, and maintenance.

Because AI runs on Pelico’s enriched operational truth, recommendations are precise, explainable, and immediately actionable, keeping flow stable and delivery predictable as conditions change.

This layer turns insight into execution.

Layered diagram showing progressive data processing stages from 'Your Data' at the bottom to 'Dynamic Executive Insights' at the top, including specialized agents, collaboration room, simulation plans, operational views, and recommended action.

Purpose-built for MTS, MTO, and ETO environments, Pelico’s Manufacturing Orchestrator is the foundation of the platform. It connects, cleans, and enriches data from every system, function, and site into a single, trusted operational truth across multi-level BOM, multi-plant environments.

When a purchase order slips or a quality hold appears, Pelico traces the impact across bills of material, work orders, capacity, and delivery commitments. Teams no longer debate whose data is right. They operate from the same reality and can coordinate next-best actions with confidence.

This layer ensures execution starts from reality, not assumptions.

Layered infographic showing data processing stages from 'Your Data' at the bottom through 'Transformation,' 'Data Quality Analyzer,' 'Foundation Algorithms,' 'Enrichment Algorithms,' and 'Agentic Orchestration' to 'Recommended Action,' 'Operational Views,' 'Simulation Plans,' 'Collaboration Room,' 'Specialized Agents,' and 'Dynamic Executive Insights' at the top.

INTEGRATIONS WE SUPPORT

How it works

From data to decisions to coordinated action, in one platform

Pelico’s orchestration engine turns complex, interdependent manufacturing data into proactive, coordinated execution. Here’s how.

Connect

Unify, clean, and enrich data across suppliers, production, inventory, quality, maintenance, and customers into a single real-time view of operations spanning all plants and systems.

Dashboard screen for Pelico welcoming Tim Smith with notifications showing 2 alerts about new part shortage and supplier delay for Hydraulic Pump 42635, with a button to check details.

Anticipate

See how disruptions ripple across multi-level BOMs. Pelico surfaces what builds, deliveries, and revenue are at risk when a part is late, a quality issue occurs, or capacity shifts.

Dashboard screen from Pelico showing control valve parts with suppliers and weekly production data in a line of balance format.

Simulate

Compare recovery options like alternates, stock transfers, resequencing, or supplier trade-offs. Simulate their impact on OTD, backlog, and revenue instantly, with agents recommending the best paths forward.

PELiCO dashboard showing stock transfer opportunities with plant 3254 and projected stock 16, and quality notes listing pre-liberation, anomalies, derogation with status icons and serial numbers.

Collaborate

Align supply, planning, production, and quality teams around one shared operational truth. Agents maintain full context so functions stay synchronized as priorities and constraints change.

Screenshot of PELiCO software displaying escalated object details including part Heat Shield, assembly site info, blocking date today highlighted, and communication comments on supply and production status with resolution dates.

Act

Assign actions, update plans, notify partners, or let specialized agents carry out defined steps, enabling closed-loop execution.

Work order management interface showing a single work order with missing parts, planned start and end dates, and assigned personnel, with an open calendar date picker set to October 2, 2025.

Connect

Unify, clean, and enrich data across suppliers, production, inventory, quality, maintenance, and customers into a single real-time view of operations spanning all plants and systems.

Dashboard screen for Pelico welcoming Tim Smith with notifications showing 2 alerts about new part shortage and supplier delay for Hydraulic Pump 42635, with a button to check details.

Anticipate

See how disruptions ripple across multi-level BOMs. Pelico surfaces what builds, deliveries, and revenue are at risk when a part is late, a quality issue occurs, or capacity shifts.

Dashboard screen from Pelico showing control valve parts with suppliers and weekly production data in a line of balance format.

Simulate

Compare recovery options like alternates, stock transfers, resequencing, or supplier trade-offs. Simulate their impact on OTD, backlog, and revenue instantly, with agents recommending the best paths forward.

PELiCO dashboard showing stock transfer opportunities with plant 3254 and projected stock 16, and quality notes listing pre-liberation, anomalies, derogation with status icons and serial numbers.

Collaborate

Align supply, planning, production, and quality teams around one shared operational truth. Agents maintain full context so functions stay synchronized as priorities and constraints change.

Screenshot of PELiCO software displaying escalated object details including part Heat Shield, assembly site info, blocking date today highlighted, and communication comments on supply and production status with resolution dates.

Act

Assign actions, update plans, notify partners, or let specialized agents carry out defined steps, enabling closed-loop execution.

Work order management interface showing a single work order with missing parts, planned start and end dates, and assigned personnel, with an open calendar date picker set to October 2, 2025.

Measured impact in complex, high-stakes manufacturing environments

+15%

On-time delivery

-42%

in MRO turnaround times

-37%

Part shortages

+40%

Productivity

Enterprise-ready by design

Pelico is built to operate inside mission-critical manufacturing environments.

Secure and compliant

SOC 2 Type II, ISO 27001, GDPR compliance, full auditability, and governed access controls.

Built for scale

Designed for multi-site, multi-ERP, global manufacturing networks with high data volumes and operational complexity.

Open and interoperable

APIs to ingest new data sources and push actions into existing enterprise systems without disruption.

Production-proven AI

Continuously refined in real-world, high-complexity manufacturing environments. Reliable, explainable, and trusted in operations.

Rapid time to value

Live in weeks with minimal IT lift and no core system replacement.

High reliability

Secure data pipelines, resilient architecture, and 24/7 observability to support always-on operations.

Cleared for mission-critical use

Pelico meets the highest standards required in regulated manufacturing environments.

Certifications

SOC 2 Type II, ISO 27001, GDPR compliant

Cloud flexibility

Deploys in customer-selected environments including AWS, Microsoft Azure, and Google Cloud

Security by design

Granular access controls, encryption in transit and at rest, full auditability, automated backups, and structured incident response

Industries

Proven with leading manufacturers across A&D, MRO, industrial equipment, luxury goods and transportation systems, Pelico brings domain-specific operational intelligence that adapts to the unique pressures of each industry.

Aerospace & Defense
MRO
Industrial Equipment
Luxury Goods
Heavy Mobility

Solutions

Pelico connects supply, production, MRO, and spares with shared, real-time operational intelligence, so every function acts on the same reality.

Production
Supply
MRO
Spares

Apply to the AI Early Adopter program

Work with Pelico to apply specialized AI agents to  real execution challenges. Get early access to new capabilities and help shape the future of manufacturing orchestration.