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In heavy mobility, one late component can stall an entire network

A late propulsion unit, a design change, a supplier slip: in heavy mobility manufacturing, one disruption spreads across plants, depots, and fleets faster than your teams can respond. Pelico surfaces the impact early and coordinates the recovery, so your delivery dates hold.

Dates that hold, fewer shortages, more productive teams

Past Pelico deployments across large-scale production programs have delivered:

On-time delivery

+15%

Delivery dates hit with greater reliability, through earlier detection

Part shortages

-37%

Fewer builds waiting on a critical component

Productivity

+30%

Issues resolved in one place, across every site

You can see what’s coming instead of just reacting. It’s cut down a lot of the firefighting. Now there’s time to plan, think and execute.

Supply Specialist

Global aerospace systems manufacturer

The execution gap

Why heavy mobility operations fall out of sync across sites

In heavy mobility, the network plan and what each plant can actually deliver are two different things, and the distance between them is too wide to close with site-by-site spreadsheets. That distance is the execution gap: plans are built in systems that assume stability, and executed in conditions that offer none.

One plant’s delay is another plant’s surprise

A late propulsion unit or battery module runs through every serialized build, site, and fleet delivery that depends on it. The full exposure only shows once a delivery date is already at risk.

Every site escalates on its own

Planning, production, engineering, and purchasing each see the same slip in a different system, at a different site. Recovery runs on cross-site calls that rarely include everyone who needs to act.

Trade-offs get made one program at a time

Which build to protect, where to send scarce parts, which fleet delivery to move: those calls get made program by program. By the time the network view arrives, the date has moved.

How Pelico orchestrates heavy mobility execution

Pelico is the Manufacturing Orchestration Platform that closes the execution gap. It reads what's actually happening across every plant, supplier, and depot, traces where a disruption lands, and coordinates the response while delivery can still hold.

Every site sees the full impact

Pelico connects ERP, supplier, planning, and depot data, and traces a late propulsion unit or battery module to every build, site, and fleet delivery it affects, so material coverage holds.

One recovery, across every site

When a supplier date moves or a quality hold lands, every plant involved works it in one place. AI agents take the defined steps while people make the calls.

See what’s at risk, and where scarce parts should go

Pelico rolls delivery risk up by program, site, and fleet, so leaders decide where scarce parts protect the most, including spares for vehicles in service.

FAQ

By seeing which builds each long-lead part gates before the delivery date moves. Propulsion units, braking systems, and safety-critical parts leave little room to recover, so a shortage has to surface while there’s still time to act. Pelico traces every late component through serialized BOMs to the builds, sites, and fleet deliveries it affects.

It adds new suppliers, new components, and design changes in the middle of programs. Battery modules and power electronics often come from supply bases that are still maturing, and new platforms change the BOM while builds are underway. Pelico shows which builds a late module or a design change affects, across every site that depends on it.

Weigh each allocation against what it puts at risk on both sides: a delivery date for a new build, or fleet availability for a vehicle already in service. Pelico rolls risk up by program, site, and fleet, so leaders can see the trade-off and decide where a scarce part protects the most.

Related resources

Ready to keep every plant, depot, and fleet in step?

See how Pelico keeps heavy mobility delivery dates on track, from long-lead components to fleet delivery.