Production
Keep complex production lines running
Anticipate material, capacity, and quality disruptions before they hit the line, reducing WIP and backlog while protecting delivery and revenue.
Trusted By
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Leading manufacturers use Pelico to achieve:
On-time delivery
Part shortages
Productivity
Teams we support:
Production Controllers
Planners
Master Planners
Program Managers
Buyers
Supply Managers
Customer Support
Challenges
Why production plans break at execution
In complex production environments, plans break when disruptions outpace team alignment. Missing components, late work orders, quality holds, and shifting priorities widen the gap between what the plan assumes and what the line can actually run.
Plans constantly shift
Unplanned material delays, machine downtime and last-minute quality issues force frequent replanning. Each change reduces throughput and creates cascading delays that put delivery at risk.
No early warning before disruptions hit
Issues surface only after a work order is late or a component is missing. Without early impact visibility, teams lose the chance to prevent line stops and are forced into expediting.
No shared real-time view
Production, planning, procurement and quality operate from siloed systems. Work orders are released before all parts, inspections, or certifications are cleared, and gaps surface only once builds stall.
Solution
How Pelico orchestrates end-to-end production plan execution
Pelico replaces late visibility and manual coordination with real-time orchestration across planning, procurement, production, and quality. Teams see risk earlier, align faster, and recover before throughput and delivery slip.
1. Connect
See a trusted, line-level view of what is truly ready to build. Pelico links work orders, components, capacity, and quality holds so releases happen only when production is actually clear.
2. Anticipate
Surface risk to work orders, customer deliveries, and revenue before the line stops. Pelico propagates part, quality, and capacity disruptions across BOMs and WIP to show which orders and deliveries are at risk.
3. Simulate
Pelico simulates alternates, transfers, and resequencing to balance throughput, WIP, and delivery.
4. Collaborate
Keep functions aligned as conditions change. Planning, production, procurement, and quality operate from the same operational reality, with agents maintaining context in real time.
5. Act
Execute decisively to stabilize line cadence. Teams adjust sequences, hold or release work orders, coordinate suppliers, and automate repeatable actions through specialized agents.
Rapid time to value
Pelico delivers measurable results within 12 weeks and runs inside high-volume, multi-BOM manufacturing operations under real execution pressure.
KEY Capabilities
What Pelico enables every day on the factory floor
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Clear-to-Build
Ensure every build starts on time by detecting missing components early and coordinating recovery actions before release.
WIP Management
Identify bottlenecks across labor, machines, quality, and material, and prioritize actions that unblock flow and secure OTD.
Subcontracted Orders
Monitor external orders, anticipate delays, and coordinate actions with subcontractors to keep production plans on track.
Ramp Up / Down
Align supply and production during rate changes without sacrificing delivery or cost control.
Inventory Optimization
Balance stock across programs and sites by identifying shortages, excesses, and misalignments, before they disrupt production.
Ready to keep production lines running when disruptions hit?
See how Pelico orchestrates execution across complex production environments.
